Mbm-corporation BINDERYMATE 2 Manuel d'utilisateur

MODEL305305-GOWNERSMANUALFor Models With M2000 Stitching HeadsBindery Mate Serial Numbers5161 and higherISP Stitching & Bindery ProductsA Division

8Typically, the 1/2 inch crown stitcher will run for1,000,000 cycles without additional lubrication.However, the following procedure used after eachsp

9Lubricate the following points before each spool ofwire using SAE 20 oil.L. One drop in top hole of head operating link.Access through slot at top of

10INTERNAL LUBRICATION(FIGURES 11, 12)Frequency of Lubrication: Every 500,000 stitchesor once a year, which ever comes first.Unplug power cord, remov

11Section 4OPERATIONGeneral:After having properly installed and set up themachine, it is now ready for stitching. It isrecommended that each operator

12Master Out and SecondaryUnit In:These outlets are only for use with the "MultipleStitch Accessories".Saddle Stitching-Foot Switch UseOnly:

13CautionMAKE ALL ADJUSTMENTS WITHTHE POWER OFF AND THESTITCHING HEAD IN NEUTRALPOSITION! (Fig. 14)In neutral position, the wire grip assembly(Index A

142. Wrinkled crown.M2000 Head Trouble ShootingHERE'S HOW A PERFECT STITCH LOOKSShould stitches appear in any form other than illustrated, one or

15TROUBLEPOSSIBLE CAUSEREMEDY4. Corner of crown distorted orfractured1. Excessive compression2. Broken driver bar end3. Worn bender bar4. Clincher imp

16M2000 Head Trouble ShootingREMEDYPOSSIBLE CAUSETROUBLEB. WIRE BUCKLES1. Wire buckles above the gripand below the tension pawl1. Worn driver bar2. Wo

17Drive Trouble ShootingPOSSIBLE CAUSETROUBLE REMEDYPower cord unpluggedPlug in power cordContaminants on electricalcontacts of trip mechanismFaulty e

Section 1 INTRODUCTION1. Model and Serial Number2. Product SpecificationsSection 2 SAFETY PRECAUTIONSAND PROCEDURES4. Safety4. Safety Guards/CoverSect

18TROUBLE POSSIBLE CAUSEREMEDYStitcher drive does not operatewhen foot switch is depressedSafety Switch is not beingdepressed by front guardAdjust fro

19NOTES

20CAUTIONTurn Power OFF Before making AnyAdjustments A. Insufficient or ExcessiveCompressionProper compression of work between the clincherand the

21D. To Adjust Clincher PointsHeight (Figure 20)1. Turn off power and unplug power cord.2. Remove wire coil, washer, compression springand stud.3. Swi

22G. Bender Bar (Figure 24)The bender bar bends the wire over the rotator andforms it into an unclinched stitch. The legs of thestitch are guided tow

232. Remove bender bar friction bushing (Index A).Bender bar friction plug (Index C) and spring(Index B) will be released forward from benderbar assem

24J. Bender Bar LatchThe bender bar latch opens and closes and is actuatedby the grip release slide and driver bar. If thecontact points of the latch

25When the face plate (Index E) is adjusted (See"Changing Work Thickness", page 12) a pivotalaction (at point F) changes the position of the

26M. Wire Cutter Operating SlideThe wire cutter operating slide actuates the lowerwire cutter which acts as the cutting knife. If theslide is worn o

27insufficient holding force wirewill fall from rotator. Replacethe rotator.The rotator holder and rotatoroperating spring are responsiblefor alignme

1Section 1INTRODUCTIONMODEL 305, 305-GBINDERY MATEYour stitcher with the M2000 Stitching Head has been engineered and developed to provide you with th

28Q. SupporterThe supporter fur-nishes the necessarysupport to the insidesurface of the stitchso that it does notbuckle as it is beingdriven into the

29REMOVING AND DISMANTLING M2000 HEADCAUTIONAs a precautionary measure-When removingthe head from any stitching machine makeSURE that the power to the

30REMOVING AND DISMANTLING M2000 HEADFE21. Slide tension spring bracketand adjusting lever from top.20. Removescrew22. Loosen face plate clamp screw a

31DISMANTLING DRIVECAUTIONDisconnect power to the machinebefore any disassembly.ACBNOTE: Head must be removed priorto dismantling drive1. Remove hairp

32DISMANTLING DRIVED15. Remove screws securingON/OFF switch bracket.16. Remove two screwsfrom front glidebracket17. Hold front glide bracket inplace w

33DISMANTLING DRIVEE19. Gently lower trip mechanism until it is clear of the trip locatingrod. Do not yet pull away from rear glide bracket.PAPER TR

34DISMANTLING DRIVENote: Remove saddle/table prior toremoving clincher slideNote: After reassembly, clincher slide must move freely up and downin clin

35Section 6PARTS LIST1234555545352515049484746454443424140124383736353433203231281272928272625 24222322213019181231713161514131211109812576124(QF27F21

367778798081828384858657585960128616263286553666768697071727374757637335664(QF27F22)

371101111129311311411511611811711912012112288899091924293849495421051061071089310912675399697981015599100102103104(QF27F23)

2BINDERY MATEPRODUCT SPECIFICATIONSUnit Weight: Overall: 30 Lbs.Without Wire Spool: 25 Lbs.Unit Envelope Size: Height Length WidthOverall: 27" 1

381 CK-138 SUPPORT 1 352 CG-115-A GEARMOTOR, 90 VDC (115 V.A.C.) 1 35CG-115-B GEARMOTOR, 180 VDC (230 V.A.C.) 1 353 CKK-81-B CRANK ASSEMBLY, DRIVE SHA

39NOTES

401H70H2H11H9H10H8H3H4H5H6H7H13H14H33H32H34H37H40H38H12H37H(39H)67H65H69H68H67H66H64H34H49H37H31H30H47H46H50H51H52H(9H)(10H)62H53H39H36H37H41H35H44H43

41M2000 HEADPARTS LISTThe following parts listing (from index numbers 1H through 70H) is for theBindery Mate's M2000 Head, CTTT-2605-T3.1H CAAA90

42Section 7ELECTRICALELECTRICAL SCHEMATIC 115 V.A.C.(SK828)

43ELECTRICAL SCHEMATIC 230 V.A.C.(SK828B)

BINDERY MATEWHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PARTNUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER.USA:3911 S. Memor

3BINDERY MATEPRODUCT SPECIFICATIONSAuxiliary Rear Table (For flat work support when deep throat table stitching)Length: 10"Width: 3"Throat

4CAUTIONDo not operate stitcher until operatinginstructions have been read and understood-do not operate stitcher at anytime withoutwork under the hea

5Section 3ASSEMBLY, LUBRICATIONINSTALLATIONNote:These instructions must be followed to insureproper installation, efficient operation and thepreventio

6Figure 4(CTTT2605T3 Scene 3, 4)THREADING WIRE ANDADJUSTING WIRESTRAIGHTENERS (See fig. 4)1. Draw wire by hand, from the the coil (Index A).2. Threa

7FELT WIPE PADSLUBRICATIONAND MAINTAINANCE:(FIGURE 5)IMPORTANT! In order for the stitchers to operateproperly, the felt wire wipes MUST be rotated a